Adding a Window: The Install

So I'm installing a brand-new window where there wasn't one before. I'd already punched into the side of the house, framed the opening, and installed the siding. I'll include all the links at the end of this post if you want to start from the beginning and need an explanation why the hell I'd be putting a window in a little girl's closet.

The rough opening was ready but it didn't go all the way into the house. The back side of the drywall, temporary insulation, and some plastic sheeting have been desperately trying to keep the raging summer heat from infiltrating into our home. The insulation and sheeting were easy enough to rip out, but the drywall would require a little more of a precision touch.

Good lord. This side of the house is ugly, eh? More to do, more to do.

I used the oscillating multi-tool to make a drywall plunge-cut, then traced it along the framing, cutting as close to the edge of the 2x4 as possible. I find this method a lot cleaner than the high-powered, devouring rage of a reciprocating saw. 

The Harbor Freight Oscillating Multifunction Power Tool

I'd like to thank one of my coolest fans for being by my side...

I love this type of tool. Mine's an inexpensive, Harbor Freight model that I think I picked up for about twenty bucks a few years ago. Somehow, inexplicably it keeps on chugging. I really thought I'd have killed it by now and picked up a higher grade, more professional quality tool, but as long as it's still slicing and dicing, I'm taking it into battle.

The Harbor Freight Oscillating Multifunction Power Tool

The drywall popped out easily. With Phoenix temperatures around 110 degrees, I can't express how pleased I was to be greeted with by a sweet blast of arctic-chilled, air conditioned goodness.

As I paused and enjoyed the enticing breeze from the inside of the house, I was jarred back to reality by the wailing sounds of despair howling from my wallet in my back pocket. It knew that cool air was a stream of cash, blasting unchecked into the desert heat and prodded me back to work.

"Break on through to the other side"

                                          - Jim Morrison

The hole needed to be sealed fast. With the size of our next electric bill on the line, I vaulted like an action hero, into the closet (minus the combat roll). I started rapidly screwing the drywall edge into my newly framed window opening, the very essence of speed. 

With the room door closed to retain  precious AC, I got my first glimpse of what the world would look like through the new window. Of course, it was the apocalyptic scene of a partially demolished swimming pool. Lovely. 

Moving back outside, I shifted to waterproofing the opening. Even though Phoenix has an annual rainfall of only about 8.03 inches a year. We've had some gully-washers dump a significant amount of that down in a matter of hours. In fact, last year there was an absolutely brutal dumping that closed the city. I needed to take sealing the window up seriously, or I'd regret it later. Summer monsoon season is on the way after all.

I reached, once again, into the magical box of samples that my friends at Echo Tape had sent me to play with a while back and extracted one of the thickest, toughest beasts of the bunch, their All Leak Repair Tape. I'd contacted them for a recommendation and this is the one they advised for the job. 

EchoTape All Leak Repair Tape for Window Flashing

Since water flows down, I started at the lowest portion of the opening and applied the tape. Each successive layer would overlap from above, like shingles. The front of the bottom edge got it first. I overlapped the front, cut the corners and folded them over, sealing the gap between the siding and framing. 

EchoTape All Leak Repair Tape for Window Flashing

This EchoTape, peel and stick stuff is tenaciously sticky; I could feel how tightly it grabbed hold as I burnished it into the wood with my hands. I really hope I don't have to peel it back up at some point.

Maybe I should have dry fitted the window before I got this far...crud. 

Confidence friends. Moving on, I reinforced the corners next with a short piece.

EchoTape All Leak Repair Tape for Window Flashing

The sides got it next, wrapped around the corners tightly and overlapping onto the bottom pieces

EchoTape All Leak Repair Tape for Window Flashing

I may have overdone it a bit, adding a second layer, deeper into the framed area. Each time, I overlapped it. a little. With the bottom sill slightly angled outward, water would have to find its way outside, right?

I placed some cedar wedges on the sill, leveled them, and taped them in place. These would keep the window slightly elevated, allowing any potential invading water to drip outwards.

Go time. I slipped the new window into place and it actually fit! I CAN read a tape measure correctly once in a while!

Nice and easy, I laid it gently into a bead of silicone caulk behind the nailing flange, leaving a couple gaps at the bottom for water to escape. 

Jack eyeballed it from the inside, so I could shimmy it slightly back and forth until there was an even gap.

Sweetness came into the fray to drive some 2 inch, galvanized roofing nails into the nailing flange. I started first in the corners then followed the manufacturer's recommended nailing pattern.

Sweetness

The site Superintendent soon showed up to survey the jobsite. She told the crew to quit lollygagging around and get her window the heck finished. I straightened up and scurried up the ladder to nail off the top. 

After running out of white Echo Tape, I switched to black to wrap the top. This time, I applied it from the siding onto the nailing flange of the window, covering all the nail heads and open nailing holes. 

With that, the window is in.This particular unit is a ThermaStar by Pella 10 Series Vinyl Double Pane Annealed New Construction Egress Single Hung Window (Rough Opening: 36-in x 60-in; Actual: 35.5-in x 59.5-in). 

I think they had the size we wanted in stock, but we special ordered this one with the internal mullions for about $210, delivered to our local Lowes. We're planning on all the windows being replaced eventually with this style. This one and the crummy one beside it are the only ones on the house that are double-pane, if you can believe it?..in Phoenix, Arizona, home of God-awful summer heat?  That's the problem with a 1979 tract home.  

ThermaStar by Pella 10 Series Vinyl Double Pane Annealed New Construction Egress Single Hung Window (Rough Opening: 36-in x 60-in; Actual: 35.5-in x 59.5-in).

Nearly done, I still wanted to get it insulated before I could quit for the day. I used expanding spray foam, designed with low pressure expansion to keep from bowing and bending window frames. 

This particular product is GREAT STUFF Window and Door Insulating Foam Sealant. . 

I would have called it "Damn Good Stuff", but that's just me.

I chose easy cleanup by wearing disposable Nitrile Gloves  (I always keep a box around for painting and messy stuff). I slowly shot a stream of the foam into the gap, all around the window. I'll trim it back later when it's dry and I'm ready to install trim.

First Person Shooter View! It's just like you are there right?

Done deal. The window looks great, what a glorious view!!! Ohhhh yeah, a sparkling backyard oasis of summertime bliss, the glorious swimming pool. Simply gorgeous. Well, soon anyway. Hopefully.

There's more to do of course. A little more more waterproofing, interior and exterior trim, caulk and paint. Then the closet itself.

Background links:

As promised, here's the preceding required reading in my non-stop, action and adventure closet remodel / adding a window series:

Update! Here's the next chapter:

 Super Easy DIY Craftsman Style Window Trim

And one more thing..

Thumb and Hammer  - Home Improvement Podcast

I was recently honored to be interviewed by Doug who runs the Thumb and Hammer blog. Give it a listen to hear about how I got started in DIY home improvement the launch of the AZ DIY Guy's Projects blog. It was a lot of fun!

Check out the mp3 here, or iTunes here. Give him a good review over on iTunes too! 

Thanks Doug!

Removing Rusted Bolts with a Torch - Fire it up!

The old diving board must go. Unfortunately, the weathered, rusted bolts holding it down were frozen tight. I'd tried WD-40 in the past with no luck. I didn't want to spend a lifetime burning through reciprocating saw blades trying to cut through them. This was the perfect project to try a new technique, fire.

We're probably not going to replace the board during the pool remodel since it's a basically an inevitable trip to the emergency room, just waiting to happen. As fun as it is, we've had some close calls with the kids over the years. Now that the pool is empty, anyone that walks on it isn't just risking falling in a nice pool of water, they're risking a nine foot swan- dive onto the concrete below. Now that's a trip to the emergency room.

Since we're currently enjoying the horrors of Arizona summertime heat,and there was absolutely no shade on the diving board area, I waited until after dinnertime to head outside as the sun started to dip towards the mountain. 

Not only was the diving board an injury magnet, it was in horrible shape. The base was a rusted eyesore. It sat on the section of deck where I had done my experiment in removing the horrible, slippery stone our predecessors had laid on top of the deck. 

It was really more of a problem with the nuts, seized onto the bolts protruding up from the concrete deck. There was a bunch debris around those nuts, concrete dust, pebbles, and rusty corrosion. A wire brush cleaned it up reasonably well so I could get a clean shot at the nut and bolt.

I tried, one last time, to macho-man those rusted nuts off with sheer brute force. No luck. The lower jaw of my crescent wrench actually flexed a bit and seemed like it was going to break. Looking at the photo, I realize my hand would have slammed into the base of the board if the wrench had broken. Gloves or not, that may have resulted in some broken fingers. You may argue with me, but I consider broken fingers undesirable. I'm kooky like that. 

Torch time! For this awkward location, I chose the Bernzomatic Trigger Start Hose Torch. I could keep the gas bottle back from my work area and use the smaller torch head to reach into the space below the board and still see what I was doing. This particular torch also has the ability to use MAP-Pro gas in addition to normal propane.

MAP-Pro burns hotter, 3,730° F, over Propane's 3,600° F. Propane should do the trick, MAP-Pro will just do it faster. I like faster when I'm sweating out in the heat with a handheld flamethrower and there are frosty beverages to be had when the job is done.

Check out the cool holster. It even has a metal sleeve for a hot torch.

The BZ8250HT - Trigger Start Hose Torch

The BZ8250HT - Trigger Start Hose Torch

The BZ8250HT - Trigger Start Hose Torch

With some WD-40 residue still on the nut, I laid down some fire on it. I got it HOT, blasting flame and slowly moving it around for 30 seconds or so. The idea is that the metal expanding breaks down the corrosion. The heat draws the WD-40 into the threads, similar to the way solder gets sucked into a plumbing joint when a fitting is heated. 

 

I slipped a monkey wrench into a steel pipe (actually an electrical conduit bender handle), to make a "cheater bar" for leverage, and rocked the nut back and forth a bit before putting some muscle to it. It broke free fairly easily and began to unthread.

Done deal. The nut un-threaded easily once I got it going. The threaded stud didn't snap off with the herculanean force I applied using the cheater bar. 

The garage sale monkey wrench and the loosened nut, still warm.

I continued, using the same method for the other two nuts. It worked perfectly. Check out the clean threads on the left bolt below. I suspect with a little cleaning it could be re-used if I was simply replacing the board.

Free Tip of the Day: Don't touch!!!

The ancient art of leverage.

With all three nuts off, the board popped up easily. 

I guess it's something you never think about in the course of a normal day, but if you ever wondered, I can assure you first hand that a diving board is heavier than it looks. As the sun slipped behind the mountain, I lugged the beast all the way to the front curb to throw it on the quarterly bulk trash pile... 

Atlas AZ DIY Guy

...and lugged it all the way back, when I realized the city had already cleared the pile. I guess I'll have the pool demo contractor dispose of it or for the next bulk pickup.

This torch technique is definitely going in my DIY playbook. I'm also looking forward to more projects using the flexibility of the hose torch.

Frosty beverage time!

This is a sponsored post. I am a proud to be a Bernzomatic Torch Bearer, though all opinions expressed are 100% my own. I won't recommend products I don't believe in. 

Adding a window: Sliding on some Siding

I've resumed exterior work as my install of the added window is looming.  The special order even came in; the beautiful window is sitting calmly in the garage ready to be deployed to its new home. But first, I have to replace the siding I'd torn off, cut the opening around the new, framed window space, punch into the house, and prepare the opening to receive it.

Since I'd torn a piece of siding in half to get to the area for framing , I had to go back into demolition mode and make space for an new, full-sheet. It was back to more crow-bar and  hammer work to rip the rest of the second sheet off. Once again, I was pulling nails and picking them up from the ground of my pool-side workspace.There's no sense in finding them later in the summer, whilst barefoot, if we ever get to swim again.

Nope, still no hidden treasure trove of Civil War Confederate gold.

It's so odd seeing the house half-naked like this. The reason I'm tearing it up and adding a full sheet from the left side is to keep the spacing of the boards equal, across the back of the main wall. The lower section on the right is part of an addition by distant predecessor, the home office space. It's the room against what was once the exterior wall of our daughter's bedroom  and now blocks her original window location.

As you can see, I'm risking life and limb on this one. Not only do I have a mere razor's edge of shade available to hide myself from the ferocious Arizona summer sun's assault, I am working perched on the precipice of a cliff, above a concrete lined hole in the ground. 

I couldn't use a full size sheet as I had planned. It turned out that 4x8 sheet of T1-11 siding is several inches too tall. It would need to be cut down to size.

Can you believe that a DIY "right tool for the job" renovation mad-man such as myself doesn't own any sawhorses or portable work tables to cut on?  

I do have an empty swimming pool however. 

That'll do.

That's not an ascot I'm wearing friends, I'm trying out one of those cooling towels.

I realized I'm never smiling in my action photos. I'm just doing my thing while the camera does its thing. I'm hot and thinking about my work, too busy for pleasantries. I figure I'd finally share one where I'm really letting my personality show. 

Frankly, I think I look like an idiot when I grin like this: 

Now that's a good lookin' dude, if I may say so myself. 

Working alone can be a pain in the ass when dealing with big stuff like this. I had to somehow lift the big sheet into place (2 hands) to do some hammer and nail work (2 hands). That's four hands worth of work. It's not too heavy, it's just unwieldy. After several failed attempts, I finally made a simple lever with a Wonderbar and a 2x6. I was able to lift, hold, and slightly adjust the sheet around with one foot, just enough to get the first two nails in the sheet, holding it in place.

Die hard leverage action!

On the subject of the shoes...

I'm trying out some new Atlanta Cool work shoes my friends at Keen sent over for me to to put through their paces. These lightweight, breathable, steel-toe beauties have quickly become my summertime action worksite footwear. I've been giving them a beating for weeks and they still look great.

I used galvanized nails to attach the sheet. I don't need any more rusty nail heads around this place. As I pounded them in I almost always hit the studs. Marking their locations at the top, above the new sheet kept me mostly  on target. 

Now you know why I cut some fingertips off my left work glove. 

With the sheet partially overhanging the window opening, it was easy enough to cut it out with a reciprocating saw. I traced the blade along the 2x4 frame as a guide. It was easier than it sounds. As long as I kept an eye on it, I could stay on track. It doesn't have to be laser straight anyway , the flange and trim will cover it.

A case of reciprocate-ocity. 

I skipped across it in my last post, because I was talking specifically about the plumbing part of this project

. but I nearly forgot to put a support piece in place for the the new water line before covering it up. The Kreg Jig was the best solution for the tight space. 

No going back to the cushy ergonomic comforts of the garage workbench for this one; I did the job in the wild,

like a savage. I zipped a couple pocket holes in each end of a 2x4 with the Kreg R3 Jr. Pocket Hole Jig.

No workbench, no worries. 

Pocket holes worked out perfectly. I screwed the support piece in place, strapped the plumbing to it, and filled the cavity with insulation. Since it was near plumbing, I probably overkilled by using Kreg's Blue-Kote WR Pocket Screws. These 2 1/2" #8 coarse thread, washer head screws have a weather resistant coating, so why not?

I had to trim the next piece of siding for both width and height. In one of the more ridiculous moments of the day, I had to stick part of my arm out of the shadow and into direct sunlight.

Ridiculous! 

A full 8 feet of straight edge got clamped down as a saw guide to cut the siding board to size. Unfortunately, I had a little wobble midway as I baby-crawled along at the side of the pool and messed up my cut. Luckily, the vertical batten will cover it when I trim out, but still, uncool.  I remember a recent post over on my blogging buddy Jeff Patterson's Home Repair Tutor site on breaking down sheet goods. I'm convinced I want to add the Kreg Rip-Cut he used to my arsonal. Jeff, I too want to start "Cutting Plywood and Breaking Down Sheet Goods like a BOSS!! " Next time perhaps.

Crawling, like a baby,... a baby with high-speed, carbide-tipped power tool.

This next part had been worrying me for days as I mulled it over in my mind. I had one sheet of siding cut to fit and I had to punch two holes in it for the new water lines. If I was off by less than an inch on either of them it would be a serious miss. The whole sheet would be wasted or I'd have to come up with some sort of half-assed, ugly MacGyver'd solution to hide it. 

I measured the heck out of it, pulling repeated dimensions from the top, bottom, left, right, a cactus, two palm trees. lunar shadows, sea-level, and a passing airliner. I transferred the measurements to the center points of where the pipes should be, muttered a prayer to the gods of DIY, and plunged in with a spade bit. 

"oh please, oh please, oh please, oh please..."

There was no way to use my Wonderbar leverage trick on this one; I had to resort to an ancient technique called  "man handling" to get the sheet into place. I can't really teach you the technique here because I can't spell the grunting sounds required. I probably shouldn't spell the muttered curse words either. I'll let the photos tell the tale.

I'm not sexist. Ladies can "manhandle" too. It may just take extra cursing.

Luckily, the stars aligned and the neighborhood airspace was spared the howls of rage that were inevitably going to be torn from my throat. The piece fit. Perfectly. 

I was never worried.

honest

I love it when a plan comes together.

                                                                   - John "Hannibal" Smith, Colonel. The A-Team

It was easier to nail up since the plumbing held it in place. Back with the reciprocating saw again, I cut out the rest of the opening. 

A moment's pause please, if I may.

Between us, is it ok if I stop fighting the urge to call a reciprocating saw a "Sawzall". I'm using a sweet DeWalt brand saw and "Sawzall" is Milwaukee's term for its line, but dang it's a good one. Milwaukee wins. I just want to use the term it generically. It's like Johnson & Johnson's "Band-Aids" instead of "individually-packaged, perforated, personal adhesive strip bandages".

Come on, everyone just calls 'em sawzalls don't they? Can I just drop the whole pretense of being correct because I'm a "knowledgeable blogger",.. or because I "know what I'm talking about"...? I won't even capitalize it...

Back with the reciprocating saw sawzall again, I cut out the rest of the opening.

"..'cause I'm saaaaaw-zallin', ..yeah, I'm saaaaaw-zallin' "

                                                                  - Tom Petty

This post is getting long already, and it got way too hot to keep going. 

Next time friends, I'm punching through.

Update: The window goes in:  

Adding a window: The Install

Michigan Trip DIY Blitz

Part of my recent trip to Michigan to spend time with my parents resulted in a mini-blitz of small projects around their home. I absolutely loved the opportunity to help my folks and work on the house I grew up in. This isn't much of a step-by-step, how-to post, since I didn't shoot nearly enough pictures, but you might pick up some nuggets along the way.

As an old cottage, the home is a Frankenstein blend of decades and decades of expansions, renovations, and repairs done well before my parents bought the place in the mid 1970's. Like my own home, it's still full of surprises.

It was a challenge to use someone else's tools. I enjoyed the game of figuring out what to use from my Dad's collection, and where he stored it. He had everything I needed and if I asked, he' d send me to the right location, but I really enjoyed poking around in his workshop and using different tools than I am accustomed to. It was fun.

The mighty Craftsman 7.2 volt drill

This particular species surfaced just after the extinction of the dinosaurs. (Craftsman-icus Seven-point two volt-us)

I started the blitz with a florescent, four-tube light in the kitchen. My brother had already been by and replaced the lamps, but it still wasn't working. It turned out ballast needed to be replaced.

The wiring conditions were scary.Through the small metal mounting strip for a globe style fixture poked the hot and neutral wires, with no insulation.

The original wiring was so old that the insulation had simply disintegrated, leaving those two wires within a quarter inch of each other. In electrical terms, I call that "not good."

Knob and tube wiring madness

"Not good"

After my Dad and I grabbed a new ballast and a few supplies he didn't have in stock at the home center, I pulled the whole fixture down to clean up the wiring. I trimmed it back a little and wrapped the remaining insulation with electrical tape to prevent further decline before adding brand-new wire to extend it safely into the fixture.

Oh yeah, remember friends, before you play with electricity, be sure to visit...

Rather than unnecessarily work overhead, I replaced the ballast while the fixture was still on the ground. Yes, my folks do cook on that stove. I'd learned to fry potatoes and make omelettes on that ancient, gas powered beast as a teen.

1800's Detroit Jewel Stove

The old Detroit Jewel

I zapped the fixture back up onto the ceiling with fresh toggle bolts and wired it in again.

Next, I replaced the broken hanger wire on a mirror / coat rack that my little nephew had pulled down. He'd yanked on an apron a couple nights earlier and narrowly missed being cracked on the head. Luckily the mirror didn't break.

That was a super easy fix. Hung and done.

The light switches in the basement stairwell were next. My mom wanted them replaced with fresh white switches.

Unfortunately, the local handyman had cut the opening too big to mount the switches properly. The ears wouldn't reach the edge of the drywall for support.

I used these neat little outlet spacers. They slip behind the mounting yoke of a plug or switch so they can be supported properly against the box.

Ideal Outlet Spacers

You just cut off what you need and fold them, accordion style, snapping them together like Legos. They slip right around the 6/32 mounting screw.

Ideal Outlet Spacers

Decent wiring here at least.

With the switches in and working, I moved down the stairwell to replace a dark brown receptacle, halfway down. It was old school, with no grounding prong. If there was no grounding wire in the box, I'd have to install a GFCI to be legal. You cannot simply install a standard three prong outlet where there's nothing to attache that third prong to. 

It was the same messed up wiring I'd found in the kitchen. It was a mess. The conductors were entering from opposite sides of the box and they were seriously worn out. There was no grounding wire either. I think it's old knob and tube wiring

Rather than replacing the receptacle I removed it. I cleaned up the wiring, taped it up good with fresh wire nuts and sealed the box with a single-gang blank cover. With an outlet at the top and the bottom of the stairs, there's no point in having on halfway, plus an extension cord from there is just a trip hazard.

Continuing down to the basement, I worked on a wall where the paint keeps peeling off. Apparently there had been some sort of water softener discharge issue years ago that had leeched salty water against the outside wall and eventually caused the paint to peel. Subsequent paintings were unsuccessful.  

I took a wire brush to it and cleaned off everything I could, tasting saltiness in the dust, There was a slight sparkle in the block and grout, probably salt, not a good sign for success.

The wall had been sealed / primed at some point. It didn't stick though. Rather than repeat the same thing, we decided to experiment with a flexible rubber coating. I've seen similar stuff on TV turn a screen door into a watertight boat, surely it would stick to this salty wall,.. right?

I put the stuff on initially in a thin coat and let it dry. After that, I blasted it on fairly thick. It ran a little bit, but nothing too noticeable for a basement wall,

Arrr,... take that ye' salty wall.

                           - AZ Pirate Guy

The fumes were staggering in that enclosed space, so I had to open up some windows and set up a box fan to exhaust that foulness outside. I closed the upstairs doors to keep the nastiness away from my Dad's lungs.  

It looked great!

The next morning, it was already peeling slightly. This one is a fail.

The last big project was a falling run of duct work, in the basement ceiling. I think the run had been stretched out a bit, back when they'd had the kitchen remodeled about  20 years ago. It finally started to drop in recent years.

My brother Jim and I pushed it back together and wired it up again. We wrapped the loose joints with foil faced tape and ran a few new screws into place. 

On one end it was actually hanging from a wire twisted around a drain pipe. We lifted it up with a fresh new piece of hanger wire, screwed into the framing. 

The ole drain-pipe hanging trick eh?

It was fun working alongside Jim and his legendary sideburns again.

There were plenty of other little things that got tackled before the trip was over. A tripped breaker that knocked out a kitchen receptacle got reset, the water softener was reloaded with salt, and the snow blower was put away, just a handful of little things 3,000 miles of continental United States normally prevents me from helping my parents with. 

Jim and I ran into town to pick up some supplies for one last project...

Tube-steak heaven.

That's right, honest to God, authentic, Detroit-style coney dogs. 

Chili. 

     Mustard.

          Onions. 

               Period. 

That's how it's done.

A Visit Home and the Old Stump

I took a quick trip back to Michigan recently. I left Sweetie and the kids behind in Arizona and crashed on my parent's couch for a week.

This is where I grew up, an spectacular place to be a kid. Plenty of adventures were had at this peninsula house, surrounded by a lake. This was the  location for the neighborhood kid's countless hours of army battles, Star Wars adventures, fort construction, swimming, fishing, and boating.

The trip really wasn't a vacation thing. It was a trip to hang out with my Dad and give him a boost of support, since he's just been wholloped with a serious health challenge. It's cancer, some serious shit too.

The old man is a tough dude; he's going to fight this with gusto and humor. His attitude remains absolutely incredible, even as the battle saps at his strength. We had a really good time together, talking, joking, eating, and zipping around town in his sporty convertible. We hadn't spent this much time together, just the two of us, since I left Michigan nearly 17 years ago. Since he's slowing down a bit and focusing on his health, I got a chance to bring some DIY skills to bear and help my folks with a mini-blitz of home repair projects while I was there.

The house is an old cottage with with God knows how many additions over the years. My folks have been working on it for about 40 years. I remember "helping" my dad on his projects, from munchkin age, well into my teen years. I'd mowed this lawn for hours and raked tons and tons of leaves here, as well as getting my first taste of home renovation by my Dad's side.

I still have a vivid memory of my dad working on the lower deck. He'd managed to catch a horrible case of body-wide poison ivy. The Doc had given him a healthy dose steroids to fight it. I recall looking out and seeing him with two, extra long 2 x 6's on his shoulder, literally sprinting past the window. He was so amped up on steroids that I swear I remember him building that deck in an hour, with no nail-gun. I don't even think he used a hammer;  just punched the nails into place with his raw 'roid power. 

The deck facing the "beach" It's a beautiful piece of land the old house sits on, with beautiful water, reflecting the trees on all three sides. 

It was absolutely teaming with wildlife, bugs, fish, birds, muskrats, frogs, and this little sweetheart:

Muskrats, ice storms, and strong winds have done their worst to the beautiful trees over the years. Although the loss of a tree is sad, at least it opens more views of the lake. Unfortunately, it leaves ugly stumps like this one, smack-dab in the middle of the front yard, a cedar lost in the winter. 

A fun little project to help out with, eh? You know I don't saw up trees back in Phoenix, just the occasional giant sugurao cactus.

My brother Jim took the day off and joined me, with his trusty, red handled, macho-man ax from home. I found a matching pair of sweet, wee electric chainsaws and a mismatched pair of gloves in the basement (The Indiana Jones, Fortune and Glory T-shirt was all mine, 'cause that's how I roll when I'm choppin' wood).

Top men for a serious job.

We decided to lop it down to size with the chainsaws first. We thought, maybe we could cut it down, just below ground level, perhaps drill some big holes in what was left, and let it rot away. 

We topped both of the lil' saws up with oil to keep the chains in good order and got to work.

We took turns with the diminutive chain saws. There was no point in overheating their motors when we had two on hand. Just like with unlicensed nuclear accelerators, we carefully kept our distance from each other,.. 

... because crossing them would be bad.

Dr. Peter Venkman:I'm fuzzy on the whole good/bad thing. What do you mean, "bad"?

Dr. Egon Spengler:Try to imagine all life as you know it stopping instantaneously and every molecule in your body exploding at the speed of light.

 Dr Ray Stantz:Total protonic reversal.

Right. That's bad. Okay. All right. Important safety tip.

                                      - Dr. Peter Venkman

After a while, we decided the chainsaws just weren't cutting the mustard (or the stump). Jim brought his mighty ax into the fray. 

We switched our focus to the roots. This whole tree had tipped over at one time after all. Surely there wasn't a beefy tap root to contend with. We'd chop all the surrounding tendrils and hopefully rip this entire monstrosity from the ground. 

Chopping like a warrior poet.

We took turns swinging that ax, cleaving root after root and prying   Needless to say. It wore us the hell out.

Yes. I'm wearing steel toe work boots

No, he's not wearing steel toe work boots.

Expletives deleted.

In the end, we ripped that tenacious beast from the grasping clutches of the moist, root-filled earth and wrestled it into the wheelbarrow.  The initial victory was very sweet, but the following three days of aching muscles, dulled the feeling.

My dad came out to join us for the victory lap as we wheeled the beast to its final resting place in the woods. 

I simply must get a dual-wheeled barrow like this. 

Good riddance, Beast. 

I'll share more of the DIY blitz projects Jim and I fiddled with at the old homestead soon. 

I'll close by sharing the ride that replaced my truck for the week. It's been a long time since I drove a small car or a stick shift. Heck, I don't think I'd ever driven a convertible before. It sure was fun sprinting about town with my old man, our hair blowing in the wind as I slalomed round Michigan's never-ending minefield of bottomless pot-holes.

Join us next time for the thrilling conclusion of the Michigan DIY blitz! There will be a much better view of Jim's legendary sideburns. Promise.

UPDATE: Here it is:

Michigan Trip DIY Blitz

Pool Project Update: Analysis Paralysis and The Big Draining

To sum up the state of our pool remodel in one word:

Aaaghhhh!

After three contractor quotes, with three different approaches and much study and comparison, I'm suffering a positively ferocious case of

analysis paralysis

. For one reason or another, I'm not comfortable pulling the trigger with any of them. I'm stuck spinning in circles.

For the most part, the defining issue for our preference in contractors is the pool deck. The three solutions we got were completely different from one another:

  1. Tear off the surface stone, mechanically grind the concrete / grout residue down and re-coat it with an acrylic "cool deck" type deck coating.
  2. Tear off the surface stone and install nice, concrete paver bricks. 
  3. Demolish the deck completely, form and pour new concrete, and coat it with an acrylic "cool deck" type coating.

Other than the complete demo, there were positively going to be some ugly unknowns lurking beneath that God-awful stone surface. After my hammer-drill / grinder assault, at least we know

it's possible to remove it

without destroying the deck below.

But, there's is also a drainage issue, where water pools against the house. We'd like to fix that. Surprisingly, all three solutions were in the same price range, so naturally, we're leaning towards the complete demo and re-do.

Ugly Pool Deck

It's gotta go.

Interior renovation proposals are virtually identical in scope, while the pricing is only

somewhat 

close. I had to build a spreadsheet to compare it, because the quotes came in so varied in layout, inclusions, and item-by-item price.

I even compared Better Business Bureau ratings and Registrar of Contractors, along with Yelp and Ripoff Report too. I felt good about all three of the guys that came to do the estimate,

despite the fact that all three of them missed their appointment time and arrived significantly late. 

The Official Analysis Paralysis Spreadsheet

The Official Analysis Paralysis Spreadsheet

The Official Analysis Paralysis Spreadsheet

Considerations

The problem with our favorite proposal (the one with the demo and new deck), was a huge demolition charge for the pool interior that the others didn't have. The others included demo in their price. Each line item varied in cost between the three, but this one charge took the price about $1400 higher than the others, not chump change. They  appear to be a very new company, but have little or no complaints. (Highest Cost)

Our second favorite guy, the tear off, grind down, and re-coat guy had good ideas and I liked him, but his contract was spooky scary; it was not consumer friendly at all. He also had the most complaints on the ratings sites. They were nearly all marked resolved, but I got the impression he wielded his contract like a hammer. He also volunteered a lot of negative views about  other contractors. I really want to use him, but my radar is going off. (Lowest Cost)

The third guy's pricing was in the middle, he seemed trustworthy, but he was the one with the pavers. We're just not loving that idea. (Middle Cost)

How can we spend enough to buy a nice used car when we're not comfortable with the plan? So we're stuck.

Well, not entirely.

One of the contractors had a good idea. Why was I paying to run the pool equipment when we were not using the pool. Why not drain it? We're not using it. So what if the plaster cracks in the heat, we're tearing it out anyway.

So we drain. I turned off the equipment for a week before the big drain, so naturally, the pool returned to it's favorite state of 

full Dagobah mode

again, a delightful swampy-green.

I rented up a pump and hose from my local Ace Hardware store for 24 hours. They had an incredible amount of stuff crammed in that rental room. I'm going to go back and check it out when I have more time.

Renting a submersible pool pump

These pumps are a piece of cake to use. You hook up a hose, plug it in, and

ker-plunk.

It turns on and starts flowing as soon as it submerges and an attached float switch engages. 

Renting a submersible pool pump

Depth Charges Away.

Rather than draining into the street or sewer clean-out, which probably would have sent this water on a path to some treatment station somewhere foreign and far away, like Texas, I gave it back to our local environment,

really local,

 the back yard. It was also cheaper to rent just 50' of hose rather than the 250' I would have needed to make it out front.

Renting a submersible pool pump

That little pump quietly gulped from the pool and spat a steady stream of water out. I wasn't worried about chemicals or salt water because the content was so low. The trees and weeds should love it.

The birds sure did.

Pumping the swimming pool into the yard

"Saaaay,... I wouldn't mind a quick drink and a little bath"

- Mr. Bird

A swampy pool doesn't interest anyone around here, it has no pull against the siren song of toys and video games. But start flooding the yard, all manner of creatures emerge.

Pumping the swimming pool into the yard

Yep, there's nothing like the novelty of a deep algae-covered cement hole in the ground to lure them from their cave.

Nasty Swimming Pool with Algae

Catching some rays out by the pool

These kids are definitely taking baths tonight. Definitely. 

Nasty Swimming Pool with Algae

Sitting Down on the Job

After several hours, it was done. We are now the proud owners of an ugly cement pit. 

Empty Swimming Pool with Yellow and Black Algae

There is absolutely no doubt, this pit needs to be resurfaced. The surface is so rough and pitted that it's no wonder the ongoing fight with black algae was futile. It had sunk it's roots in too deep.

Empty Swimming Pool with Yellow and Black Algae

So what do do with a big empty pool on a beautiful weekend?

Diving Board over an Empty Pool

"CANNON!,..ummmm.... ball ?"

We're not skate boarders around here, but we had some other good ideas. If you follow on Facebook, you might have seen some of this, but the night time Colosseum of Battle Ball  is probably the best. 

Enjoy:


UPDATE: After this experience with hiring a contractor, I was invited to return to the Thumb and Hammer Home Improvement Podcast. Check it out here: 012: The AZ DIY Guy returns to discuss contracts, contractors and pool repair


There's Always a Bigger Hammer - The Paving Stone Demolition Experiment

'm trying to remove the cemented-in mystery stone from our pool deck. The same stuff is on our patio, so if I'm successful, I may go after that area too. Why would I do that? Cause it's ugly, bad stuff.

You can read about this delightful stone in my last post about our upcoming swimming pool renovation if you like, or you can stay here for the hard-core, hammer-slammin' action.

To update progress on the renovation, I've had two pool contractors give renovation options and quotes for a total pool re-do / repair. The first contractor thought we could remove the mystery stone from the original deck, and cover it with brick pavers. The second promoted jack-hammering the deck down to dirt and starting from scratch, with a new acrylic coated concrete cool-deck.

We're considering both approaches, but the paver idea hinges on successfully removing the stone, and they want $2,000 to do that.

Just to remove the stone, not to buy or install the pavers. Holy crap!

 I decided to see if I could do it myself. I didn't think I had the proper tools for this operation, but a test run with what I had, could determine if it could be done at all. Of course, this job was too big for Sweetness, my trusty electrician's hammer, so I upgraded to a mini sledge and a mason's chisel. I'd used the duo years ago, to split bricks for a mailbox project. I figured they should at least get me started with the necessary destructive experiment.

Mini-Sledge and a Mason's Chisel

It was easy enough to chip the concrete off the edges of the original deck slab, but it was seriously tough going to get the stones to release. I had to chip along as much of the edge as I could, before driving the chisel under the stone. Finally, I'd give it a few solid whacks to break it free.

"tink,..tink,.tink,..tink..crack..."

After a while, I got a small area cleared. A few stones were up, broken to bits, but there was some concrete bedding left behind. It probably wasn't the best hammer and chisel combination to be using, but it proved that the stone could be removed. It would only take a "short" 3 years of solid evening and weekend work to plink my way through all of it. 

I chose to move up a level in hammer options. Tucked in my arsenal of hand-held concussive forces is Mjölnir, my mightiest hammer option. It is truly a hammer worthy of a Norse God, and it came to my possession through a character of mythological proportions, and I can't believe it's not been featured on this blog yet. 

Mjölnir, next to a mere mortal's hammer.

Mjölnir is actually a weathered, full-size sledge hammer with its handle sawn off for one-handed use. It was given to me years ago in my brief tenure as a construction worker, by Joseph, a foul-tempered Lebanese construction electrician, with muscled, fur-covered forearms the size of gallon paint cans. He was an intense, scary dude, physically incapable of rendering a single sentence without at least four curse words. In fact, sometimes his sentences were artistically woven entirely from curse words. For some reason, he liked me and let me keep this bastardized sledge. I think he wanted to craft a larger one for his own use. I don't know why; he could slam an eight foot grounding rod all the way into the ground as fast as you or I could push a thumbtack into a bulletin board.

Just like the God of Thunder, eh?

Mjölnir does its job. It hit with a tremendous impact, driving the chisel under the stone with only a few swings. It was horribly unwieldy though. Swinging a full-size sledge with one hand is a little more intense than swinging a tack hammer. I even managed to treat myself to a ricochet shot that slammed the mighty hammer into my foot, nearly knocking me over. It didn't hurt a bit at all though. It didn't hurt because I am one tough DIY'ing action hero of a man,... who just happened to be wearing steel-toe boots.

Steel-shod toes are happy toes.

I proved it was possible to remove the stone with a chisel and hammer, even a big damn hammer, but it was slow going and tough work. It physically wore me out. I thought perhaps I needed a better chisel, so I called it a day.

I had muscle aches on top of muscle aches the next morning. I'm out of shape for sure, but swinging an overweight hand-sledge in a crouched over position for hours and hours, days and days was going to be miserable. I clearly needed a better setup.  Luckily, I'd won a Home Depot gift certificate at work and it was positively straining to free itself from my wallet. I headed over to my friendly neighborhood, big orange box store to check out the tools,... and visit Bad Dogs in the parking lot, of course.

Naturally, I came home with a new power tool. Enter a big hammer drill, featuring 2.1 foot pounds of impact, 4,500 beats per minute. That's a pinch better than I can do by a hand. This bad boy is a beefy Makita HR2621 1" Rotary Hammer, with anti-vibration technology.  A new self-sharpening SDS plus chisel bit came home with it.

An example of a well chiseled physique.

Unlike my 1/2 inch cordless hammer drill, this roto-hammer has a third setting:

  1. Drill Only - spinning for standard drilling through wood, etc.
  2. Hammer Drill - spinning, plus impacts, for drilling through masonry
  3. Hammer Only - the chuck does not spin at all, for chipping /digging, etc.

For this adventure, it was hammer only mode, the setting my cordless hammer-drill does not have.

Makita HR2621 1

Stop. It's Hammer Time.

Ohhh, hell yeah. This thing rippped up the "mortar bed" (?) of concrete the stones had set in much faster than the ol' hammer, chisel, and brute force I had been using. Unfortunately, it still took forever to pop the full size stones off, but it did it with a lot less effort. My visions or ripping through like a bulldozer, sadly, did not come close to reality. It was still slow going.

Makita HR2621 1

I switched to a stance I've learned from every single movie and TV show I have ever seen set in the streets of New York City, "jack hammering construction worker."  I believe all aspiring, male actors in the city get their start in this role, well either that or "construction guy eating a sandwich, next to jack-hammering construction worker.

Either way, it was fun. It did make it easy to chip a few inches from the edge, fairly quickly.Still slow going, but again, less effort than swinging an oversize hand sledge.  I even began thinking about a sandwich myself (I could totally nail that acting thing). 

The "Construction worker with a jack-hammer" stance.

A friend at work had given me another idea to try. He'd thought that I should use a masonry blade in a circular saw to slice the top layer into pieces that would be easier to pop off. Maybe that would help. Of course, I didn't have a masonry blade on hand for the circular saw. I did, however, have a diamond blade mounted in my Cordless Cutoff Tool 

DEWALT Bare-Tool DC411B 4-1/2-Inch 18-Volt Cordless Cut-Off Tool

It slices! It dices! It can even cut a tomato!

I did a decent sized section, but it really chewed through my batteries in the process. I guess the cheap blade and the heavy resistance of cutting a 3/4" thick stone and concrete really put a draw on the power. I emptied all three batteries. I had one on the charger as I tried whacking again with the big sledge and chisel, thinking I could simply pop the squares I had cut out. It was a little better.

That quickly led me to try sitting on the diving board breathing hard and drinking vitamin water, which worked nicely for me, but didn't accomplish any actual work.

Success at last!

The roto-hammer, made short work of it. I finally had the winning approach. The problem was, I couldn't charge batteries in the cut off tool fast enough to keep up with the cuts I needed. I'd need also to make more cuts to get the pieces to the best size. 

In the end, it wouldn't be a problem, because fate had taken me by the hand and led me to the solution. Let me take you back in time to my the shopping trip, when I was literally standing in the checkout line of Home Depot with this:

After a few moments, the lady at the Pro Checkout called me over to her station, with no waiting in her line. As I walked over, I saw this:

Makita HR2621 1

Waszzat? A grinder included?

A speedy check of online reviews later and I'd added the first two Makita tools to my arsenal. At the time, I didn't know I'd want a grinder for this project. Sure, I've wanted one for a while, but "free" really closed the deal for me.

I switched the blade over from the cordless, and let this bad dog run free. With an inexhaustible supply of electricity and a much higher RPM, it tore through stone, rendering it into flying dust.

"All we are is dust in the wind,..dude."

                                                    -Bill and Ted

This was an easy tool to use, especially considering the incredible amount of work it does without much muscle power. It cut stone and concrete with almost no effort. I really like the second handle to keep it under control and prevent it from tasting human flesh. Its going to be active on lots of future projects around here. 

Makita GA4530 4-1/2-Inch Angle Grinder

I cut a grid-like pattern on both sides of the diving board, taking care not to cut too deep and damage the slab below. In hind-site, I think I'd make a good dentist. This is pretty much what they do right?

I had finally, finally arrived at a good demolition solution. I'd cut the grid roughly into 6 inch squares. The roto-hammer slid right under the corners at a low angle. Within just few seconds, I could hear the sound change and the "tile" would pop up, usually in two pieces. 

It was way easier than the sledge hammer approach. Still it was hot work. I really wanted to jump in that pool.

After a quick clean-up the deck was exposed. There was still a fair amount of mortar, but it could be cleaned up later if we decide to go this route. I figure I'd chip up the high spots with the roto-hammer and then get one of those cup grinding-wheels to clean up whatever was left. It can be done.

With the final process discovered, I think I can at least get the stone up in a couple weekends. But, for now, I'm going to stop, until we decide if we are going to resurface this with pavers or a coating or if we are going to have the entire deck demolished.

That I'm not going to do. Sure, I could get my hands on an electric jack-hammer and bust it up, but I don't have the expertise to avoid damaging any underlying structure that may need to stay intact. Plus, that is a lot of material to cart to the dump. 

For now, I have this little heap. I'll smuggle a little out each week in the trash if I have to.

The Next Big Thing - Swimming Pool Renovation

Necessity has once again led us to fail in keeping to our Strategic Doctrine of Inside-Out Home Renovation. The swimming pool continues to be unusable. First world problems right?

Wrong.

Access to a swimming pool is a requirement here in the fierce desert southwest. In fact, when you get off an airplane, they check your luggage, just to make sure you have your suit with you. The Border Patrol prowls the edges of the state, making sure anyone attempting to enter without towels, inflatable float toys, squirt guns, and a pair of swim goggles is promptly sent back the other direction. God forbid you try to bring children here in the summer without intending to routinely hurl them into the cool, refreshing embrace of a sparkling, chlorinated aquatic wonder at least once a day.

Whist most of the country is emerging, bleary-eyed, from their winter hibernation homes, blinking at the sunlight like pale zombies, basking in temperatures approaching 60 degrees, we're eyeballing the pool, with temperatures already tickling the low 90's. Oh, it's time.

Here's our issue. Our basic tract home was built in the late Classic Rock era, in 1979. We believe the pool was put in at that time, with a cassette tape of Pink Floyd's The Wall blaring on the boom box as the hole was dug. Approaching 40 years later, time and idiocy have taken their toll on the ol' swimmin' hole in our back yard.

I did win the battle of Dagobah, where the pool was regularly turning into a fetid swamp of yellow and green algae; we installed a new cartridge filter, an energy efficient pump, and a high-tech salt water chlorination cell. I can keep the water clear, so that is battle is indeed won. Unfortunately, the overall war has been lost. Black algae, the supreme force of the dark-side has taken over. Despite my efforts, it has multiplied and cannot be eradicated. It's a rock-hard bastard. with its tendrils sunk deep within the porous, aged pool walls. The pool itself is starting to disintegrate and the decking is a mess. I surrender.

Swimming Pool Black Algae

Black algae. The bastard of the deep. Once you have it, you have it for good.

The white plastered finish is really only supposed to last about 10 years or so. This is in such bad shape that we think it my be original, or perhaps a late 1980's application. It was bad when we bought it, and we've been here 9 years. It's no longer smooth, but pitted and chipping away.

Swimming Pool With Cracked Plaster

I found that Sylvan Pools  isn't even in business anymore.

That's not all folks. The pool deck is a big problem. If we're going to fix the inside, it only makes sense to fix the deck too. As you may have noticed, some previous owner / mental giant who was my DIY predecessor around here, decided to cover the "cool deck" with a not-so-cool-deck. They cemented some sort of porous stone over the original, professionally installed deck.

Ugly Swimming Pool Deck

Fugly. Just plain fugly.

This mystery stone, has exciting benefits:

  • It looks like it shouldn't be slippery, but it is.
  • Also unlike Cool-Deck, it's actually so freaking hot that you can fry an egg on it in the summertime. Of course eggs are so much more susceptible than tender, bare human feet. Conversations that take place as we approach our pool for a swim normally start like this, "Ouch! ouch! ouch! ouch! (SPLASH!)" 
  • It's not the stone's fault, but it's poorly installed. There are surprise trip hazards, weird uneven edges, and as an bonus feature, it slopes towards the house so water can pool there. You know how great it is for a house to have water wicking into wooden walls. This slope also offers the excitement of pooling water near the egress gate, just to ensure exiting is a slippery challenge.

My wife even slipped trying to go though the pool gate recently. She was wearing tennis shoes, but still lost her footing. She caught herself, but cut her hand on the latch.

This mystery stone is even wrapped over the edge of the pool. Just like the walking surface, it's poorly done. Like our roof, it's likely the product of weekend warrior DIY'ers like myself, but also under the effect of gallons of cheap beer.

Ugly Swimming Pools

Just a sharp enough edge to avoid bruising by splitting the skin. Handy.

I know there's some semblance of an original deck below this covering. I can see it at various points on the outside edge. It's sort of an orangey-pinkish color. 

Another item is the diving board. We use it; we love it. But, it's probably a death trap. Diving pools are rare around here, most new installs are shallow "play pools". Our pool is really too small for proper diving, even though it is ten feet at its deepest. It's fairly old. The fiberglass creaks and the base is loose and rusting.

We'll miss it, but it's best to get the liability out of our yard. The last thing we need is someone getting hurt on it. It's been almost a year, but I'm confident I can still produce a proper cannon ball, even without a diving board.

C' Ballin' like a Boss.

Like a Boss.

We really don't have the funds ready to take on this project right now, but it's only going to get more expensive as it degrades. Plus, the pool is a huge part of our summer cooling and entertainment around here. So much for a kitchen remodel this year, We're going to have to figure it out. I'm starting by bringing in the experts for ideas and price quotations. That's right, it looks like we're going to hire a pro for most of this. We've done it before. From my research, a lot of this is best done at the same time, saving tons of money in re-work and preventing possible damage to whatever was done first.

Pool Interior:

  1. Get rid of the black algae for good. Is that an acid wash thing?
  2. Repairing or resurfacing. There may be some sort of coating available. Perhaps it's a tear out and replacement with the same white "plaster" coating, or maybe we'll try some of the pebble finish products.
  3. We're going to get information about replacing the water-line tile that's calcified, and ugly. 
  4. Perhaps an auto leveling device can be added. These widgets keep the pool full when the summer is evaporating the water at an unbelievable rate.

Pool Exterior:

  1. Pool Deck. It needs to be fixed so it's not so hot and slippery to walk on. It's a hazard and it's hideous looking.
  2. Remove the diving board. We thought a slide would be fun, but we can't have anything visible above the fence line that will block the neighbor's view of the mountain.
  3. Landscaping / entertainment features. We'd like to add some furniture, an umbrella stand, and who knows what else to beautify this stark area. We need some good lighting for evening swimming as well. 
  4. Equipment Screen. We need to come up with some kind of screen to hide the mechanical equipment. Not only is it kind of an eyesore, but it needs to be protected from the sun.

A gorgeous piece of landscaping art, right?

I'm ready to dive in to this project. The patio roof is about cave-in too, so I think I'm going to be on outdoor project mode for a bit, just in time for triple digit temperatures,   too. 

I get that many of my dear readers don't have giant money sponges swimming pools, but this project should still be chock full of fun. I'm hoping to put some hand's on sweat equity into the project to get the cost down.